Pflueger Nobby model No. 1963 service guide

This is a detailed, step-by-step illustrated service procedure for the Pflueger Nobby model No. 1963 baitcasting reel. This medium‑ to heavy‑duty baitcasting reel is generally intended for freshwater fishing and trolling use, although it may be used for saltwater if rinsed and dried thoroughly after each field trip. Various models were in production from 1935 to 1971.

The Pflueger Nobby overview provides more details on the various models, history, specifications, colors and finishes, and features of this reel. The overview also explains how to integrate this reel into a balanced tackle outfit for practical field use.

While this guide is specifically focused on the Pflueger Nobby, the larger purpose is to help you feel more confident with any small mechanical project. You don’t have to know how to fix anything to start learning that you actually can.

As we work through this procedure together, you'll learn a lot of basic skills that can be easily transferred to other similar reels, and as you explore other parts of the library and media stack you can learn more about why these reels are so special and how they can connect the past with the present with a little help from us.

Section overview

Use this mini-index as a map for this guide. Click on the links to go to that section.

• Before you begin

• Parts of a complete service and videos

• Typical issues

• Difficulty and time estimate

• Disassembly I

• Disassembly II

• Cleaning and lubricating

• Reassembly

• Bench testing

• Additional procedures

• References

Before you begin

Complete an initial evaluation of the reel. All vintage reels should be evaluated and tested before starting any work on them to provide a baseline for later comparison.

If you just acquired the reel, remove the line from the spool. There is no way to determine the age or condition of the line on a newly acquired vintage reel, so it makes sense to start with new line as the final part of servicing a reel. This also allows you to inspect the arbor to determine what type of material it is made of (this will help date the reel) and clean it along with the rest of the parts.

Parts of a complete service and videos

The overview video provides a quick look at this reel's features.

Watch the Pflueger Nobby model No. 1963 overview on YouTube:

The service videos show you how to disassemble, clean, lubricate, and reassemble this reel.

Disassembly and reassembly videos coming soon.

Since not all parts of a reel may need the same level of attention, the servicing is divided into sections. Watching the YouTube videos first is a good way to get an overall feel for the procedure. The step-by-step illustrated instructions that follow are useful at the bench as you work on the reel for specifics.

Disassembly and assessment The housing must be disassembled to inspect the gears. If a reel has been well-maintained it may not need further disassembly. Simply lubricate the gears and other lubrication points and put the housing back together. If, however, the gears have accumulated old grease and contaiminants like sand and salt, you will need to follow the entire disassembly procedure. While disassembling the reel you can note and assess any issues.

Cleaning and lubricating: After disassembling the gears, all the parts, including the housing, should be cleaned and lubricated. Since this is generally the same for all vintage reels, one generic video covers the basics. Any special considerations are detailed in the service guide for each reel.

Watch on YouTube: Cleaning and Lubrication for Vintage Reels

Reassembly and testing: As the reel is reassembled, various mini-tests can be performed along the way to catch any minor issues and avoid having to take the reel completely apart again. After the reel is completely reassembled there are several bench tests that should be performed to make sure it is ready for field use.

Typical issues

Any vintage reel may not crank easily and smoothly if it has not been serviced (or not serviced correctly) for a long time. Vintage reels tend to accumulate old, hardened grease, possibly mixed with sand and grit. Hardened grease and grit tend to immobilize internal parts that need to move freely - like the gears and pinons - and may prevent them from meshing correctly.

Clicker: It can also prevent the clicker from engaging. If you turn the handle, try the clicker button in both positions, and don't hear a click, hardened grease is a likely suspect. A simple disassembly, cleaning and lubrication, and reassembly will often fix many issues without needing to repair or replace any parts.

Shaft and level wind: On the Nobby, like many baitcasting reels, the shaft is a more exposed part. Since it is more exposed to the elements it is more likely to have grit and / or hardened grease in the grooves, which will prevent the pawl and guide block from traveling back and forth correctly, so the crank will not turn smoothly and the level wind will not work properly. Again, a thorough cleaning and lubrication will often correct this without having to replace any parts to perform additional repairs.

Pawl: The pawl (a very small part) may be damaged if grit has been allowed to accumulate on the shaft and the reel has been used anyway, without cleaning and lubricating. When the pawl is removed from the guide block you can inspect it and, if it is damaged, it will need to be replaced. Fortunately Pflueger included an extra pawl in a small compartment in the cap, and you may be able to use this spare to replace a damaged pawl.

If the spare is not in the compartment - it's been used by some long-ago fisherman to do a field repair, or just lost in the sand somewhere - you will need to attempt to locate a replacement. The level wind will not work without this small, critical part. You will generally need to locate a "parts" reel on an online auction site or thrift store so that you can salvage replacement parts from that.

Difficulty and time estimate

Easy - 1 hour

Difficulty: For an experienced DIY person this is an easy procedure. Even for beginners, this is a good reel to start on as it is very simple and designed to be easily serviced in the field. There are a few challenges, but these are covered in the following procedures so anyone should be able to follow along.

Viewing the companion videos will help get an overall feel for the procedure, then you can follow the step-by-step procedure at the workbench.

Estimated service time: Excluding soak times for cleaning parts or dealing with stuck hardware, the actual procedure should take about 1 hour.

Servicing does not all have to be done all at one go. A good strategy is to disassemble, make notes of any issues, soak the parts overnight, then the next day clean, dry, lubricate, and reassemble and test.

If you are a complete beginner it's a good idea to proceed at a leisurely pace. More experience will result in a considerably shorter timeframe.

Again, this is a very simple baitcasting reel to service, so it is a good choice for a first project, but don't let this make it seem insignificant. It does require some dexterity and patience, and acquiring a "feel" for working on vintage reels. At the same time it helps you build those skills.

Disassembly I

Goal: remove outer parts of the reel so you can access the gears and other inner parts.

All directions assume you are looking at the front of the reel, with the reel upright - foot down - as it would be mounted on a casting rod.

Take a picture prior to each step so later you will know how parts were oriented, etc. Keep a legal pad and pencil handy to make notes and draw diagrams.

1. Remove the crank nut and crank / handle.

   

   Use a 3/8" socket wrench. A screwdriver can also be used but the socket has the virtue of being less likely to damage the nut, especially if it is hard to turn.

2. Remove the cap screws (3).

   

   A flat-blade 3.5 cm screwdriver will probably be the best fit.

   Note! These are small parts. Make sure to keep them in a container on the workbench or in the tray. You can also take a strip of tape, fold the ends over so it will stick to the work surface (sticky side up) and stick the screws to that - this also allows you to number them for easy reference when you reassemble.

   Note which screws came from which holes in the cap - in vintage reels it is important when re-assembling to put the screws in the same holes as they were in originally. Slight differences in the screw and hole threads can develop over the course of time.

3. Loosen (do not remove) the guide block cover screw.

   

   If you accidentally turn this very small screw too far (easy to do), it is not a problem. Just make sure if you want to leave it off for now, be sure to keep track of the very small guide block cover along with the screw. Otherwise you can just put it back in loosely to keep them both together.

4. Turn the cover and remove the pawl.

   

   This is a very small part! Make sure to keep it in a container on the workbench or in the tray.

5. Remove the cap.

   

Disassembly II

Goal: remove gears and other interior parts so you can clean and lubricate them.

1. Remove the gear.

   

2. Remove the spool pinion.

   

   Small part!

3. Remove the shaft pinion.

   

4. Remove the shaft.

   

   The line guide + block assembly comes loose when the shaft is removed. Set that aside as well.

5. Remove the housing screws (2).

   

   Leave the large shaft screw in place.

   Small parts! Note which screws came from which holes.

6. Remove the shaft housing.

   

7. Remove the front plate.

   

8. Remove the spool.

   

The reel is now fully disassembled and you are now ready to clean and lubricate the gears and housing.

Cleaning and lubricating

Most of these cleaning and lubrication instructions will be similar for all vintage reel. See the Basic Cleaning and Lubricating Procedures for details.

1. Clean the gears and inside of housing.

2. Lubricate the gears with grease.

3. Lubricate all other parts with oil.

   Note! The cleaners, grease, and oil you use should be specifically for fishing reels. The Basic Procedures page lists some commonly used cleaners and lubricants that are safe to use on vintage reels.

Specific notes for this reel

This reel features several lubrication points designed to allow you to grease and oil the reel without disassembly - these are useful after you have reassembled the reel, for regular maintenance, but while the reel is disassembled is a good time to see where lubricants applied to these points will end up inside the reel.

The grease disc allows you to grease the gears and pinions without disassembling the reel. Simply push the disc with your fingertip to rotate it so the small hole in the disc aligns with the hole in the cap. Position the tip of the grease tube at the opening and apply a small amount of grease. Less is better! Applying too much grease invites sand and grit to be trapped and damage the gears.

Most of the controls for the reel are on the crank side. There is a small hole in the crank nut (in the center of the crank) which allows you to oil the crank without disassembling the gears. Simply poisition the tip of the oil applicator at the opening and apply a drop or two of oil. Again, less is best.

You are now ready to re-assemble the gears and housing.

Reassembly

Goal: replace all parts and bench-test the reel's functioning to verify that it has been reassembled correctly and that there are no up-until-now undiagnosed issues.

To re-assemble the reel you basically reverse the disassembly steps. There are a couple of additional notes that will make re-assembly go more smoothly.

When re-inserting the pawl into the guide block make sure that the two teeth on the pawl seat / engage correctly with the grooves on the shaft.

Bench testing

You can now perform several general functional tests before taking the reel into the field:

1. With the clicker disengaged / off: Make sure the crank turns smoothly in both directions.

2. With the clicker engaged / on: Make sure you can hear the clicker when the crank is turned. This should also prevent the spool from turning easily.

   

3. Rotate the ABL button until it clicks - this should be about four or five turns. This is the zero tension setting. Try pulling some line from the spool - with the clicker off you should feel no resistance. Then rotate the ABL one or two turns and try pulling some line from the spool again - you should feel some resistance. Another turn of the ABL should put a bit more tension on the spool.

4. When turning the crank make sure the guide block travels smoothly back and forth across the shaft. This ensures that the level wind mechanism is working correctly and will wind line evenly onto the spool on retrieve.

Common issue: If the pawl was not seated correctly on reassembly, or if any grit found its way into the grooves on the shaft, the guide block will not travel smoothly across the shaft. In this case loosen the guide block cover screw as in Disassembly I, remove the pawl, and re-seat it. It may take a few tries and some finesse to get it seated correctly. Then re-tighten the guide block screw and re-test.

If all this works, you can call it ready to fish.

Any tight spots or noises at this stage tell you to stop and recheck your work before calling the service complete. Go back through the service procedures as necessary to troubleshoot. Most issues can be traced back to some gear, pinion, pawl, or shaft not being aligned properly with its companion parts.

References

• The Enterprise Manufacturing Co. Pflueger Free Spool Nobby

For full source details, see References.